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Old 06-19-2008, 06:05 PM   #5
SkurdalenFox
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Join Date: Sep 2005
Location: Boulder, CO
Posts: 463
Oddly enough, I was bored, and leafing through an engine building book. This is what the guy says in regards to forced induction piston clearance:

"I prefer to bore the cylinders to within .004" of the finished size, then hone each cylinder to fit a particular piston. In this way I can keep piston clearance to a tolerance of about .0003".
[...]
First using 220 grit stones, about .003" of material is removed to bring the bore to .001" from its final size. Then another .0005" is taken out with with 280 grit stones, and finally 400 grit stones are used to bring the bore to its final diameter. This result in a very accurate bore with a fine finish that requires very little break-in."
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